Industrial Waste Water Treatment
Activated carbon is critical in industrial water treatment, effectively removing organic contaminants, heavy metals, disinfectant by-products, and other impurities from process water, effluents, and boiler feed systems. It plays a vital role in groundwater remediation, desalination, and ultrapure water production, ensuring compliance with stringent industry regulations. Engineered for high adsorption efficiency, activated carbon enhances water quality by eliminating harmful pollutants, color, and odor, while its superior hardness and resistance to attrition ensure long-lasting filter performance.
Activated carbon provides a reliable and effective solution for maintaining water purity and operational efficiency, whether in large-scale industrial filters, condensate polishing systems, or specialized applications like electronics manufacturing.
Effluent Water Treatment
Contaminants in effluent water streams can lead to toxicity and increase levels of total organic carbon (TOC), chemical oxygen demand (COD), and biological oxygen demand (BOD). They can also cause undesirable colors and odors and inhibit biological treatment systems.
Haycarb offers activated carbon solutions to tackle these issues by purifying effluent water across various applications. Our granular and powdered carbon products effectively remove organic contaminants from industrial, municipal, household wastewater, landfill leachate, and greywater.
In addition to eliminating general organics and volatile organic compounds (VOCs), our customized products can specifically target the following compounds in process effluent water:
- Halogenated compounds
- Carcinogens
- Organic sulfated compounds
- Heavy metals (Mercury, Lead, etc.)
- Polycyclic hydrocarbons
- Aromatic compounds, including phenol and Bisphenol A (BPA)
- Oils, dyes, and color precursors
Our tailored products can treat specific contaminants as part of a multi-stage approach to effluent treatment.
Mercury & Heavy Metal Removal
Mercury and heavy metal contamination in wastewater are a growing global concern. Haycarb addresses this issue with customized activated carbon products designed to remove mercury and heavy metals from wastewater. The engineered distribution of pores and modifications on the carbon surface makes it an ideal adsorbent for eliminating contaminants such as mercury and lead. These specialized products can be customized for use in a standalone system, integrated into a reverse osmosis system, or included as part of a multi-stage water treatment approach.
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Groundwater Remediation
The use of organic and inorganic compounds (agrochemicals) in agriculture has resulted in significant soil and water pollution in certain areas. Removing these contaminants, which primarily include Volatile Organic Compounds (VOCs) and stable chlorinated hydrocarbons, presents a challenge.
Utilizing Haycarb activated carbons either as a standalone treatment or in combination with other treatment units in a multistage system can help address these concerns. Our activated carbons effectively reduce Total Organic Carbon (TOC), Total Organic Halides (TOX), VOCs, and Dissolved Organic Compounds (DOC) in groundwater. Haycarb activated carbon is known for its consistently high performance in adsorption capacity, rate of adsorption, and long operational lifespan in the circuit.
Industrial Water Filters
Many industrial operations rely on treated water to maintain product characteristics and protect process equipment from damage. This challenge is often addressed through the use of activated carbon filters, either as standalone solutions or in combination with other filtration technologies.
Haycarb has recognized the need for effective water purification and has developed a range of activated carbon products designed to meet the strict water quality standards of various industries. Our products feature high dechlorination kinetics and hydrocarbon adsorption capacities, making them ideal for treating process water. This ensures that the ion-exchange resins used in later treatment stages remain undamaged. We offer various particle sizes, pore size distributions, and adsorption characteristics to cater to diverse industrial requirements.
Desalination Systems
Desalination systems are widely used to remove salt from water, making it safe for drinking in many countries worldwide. However, these systems can be sensitive to organic compounds, chlorine, dust, and other contaminants. Our activated carbon solutions are specifically designed for pre-treatment in desalination systems. They effectively remove residual chlorine from microbial disinfection and prevent organic fouling caused by organic matter. These specialized products have high purity and resistance to attrition, ensuring that dust or impurities are not released into the desalination system.
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Condensate Boiler Feed Water Treatment
Water from municipal sources may contain chlorine and organic contaminants, which can damage the ion exchange resins used in water treatment systems. Additionally, recirculated condensate water can become contaminated with various oils, hydrocarbons, and other organic and inorganic compounds.
Haycarb activated carbons are highly effective at removing these contaminants from recycled and fresh water. They help de-oil the condensate and purify the water flow,
thereby protecting ion-exchange resins and other sensitive equipment from damage and deterioration. This process also ensures compliance with strict purification standards for water used as boiler feed for condensate systems.
Silica, a common contaminant in standard coal and coconut-based activated carbons, can also damage ion-exchange resins, boiler tubes, and turbine blades. Haycarb's advanced boiler feed water treatment products are designed to have the industry's lowest levels of silica and ash. This high purity results in significantly increased machinery lifespan and reduced maintenance costs.
Ultrapure Water for the Electronics Industry
Activated carbon plays a crucial role in the electronics industry, particularly in producing ultrapure water. Haycarb's specialized activated carbon products are highly regarded for their effectiveness in removing impurities from both influent and process water during semiconductor manufacturing.
These specialized carbons are essential in various chemical engineering processes. They effectively eliminate chlorine, organic compounds—such as hydrocarbons—and any trace undesirable substances from water, helping protect sensitive electronic circuits.
Haycarb's activated carbon is recognized for its superior adsorption properties and high purity, which consistently ensures excellent water quality. The enhanced purity of our carbons guarantees that no contaminants are released, safeguarding sensitive membrane systems used in other filtration processes.
The durability of Haycarb's activated carbon ensures a longer lifespan for electronic circuits. Additionally, it can be thermally regenerated without degradation, leading to cost savings in operations and handling.
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