Industrial Air and Gas Treatment
Industrial processes emit toxic fumes, hazardous gases, and volatile organic compounds (VOCs) that must be effectively captured and removed to meet stringent environmental regulations and ensure workplace safety.
Haycarb’s advanced activated carbon solutions are specifically designed to purify industrial air and gas streams, efficiently removing harmful pollutants. Our products play a vital role in flue gas treatment, capturing acid gases, mercury vapor, and industrial waste gases to comply with strict emission standards.
With precisely controlled particle size, superior adsorption capacity, specialized surface modifications, and advanced impregnations, Haycarb’s tailor-made activated carbon solutions offer exceptional air purification performance, ensuring effective contaminant removal and enhanced air quality.
Mercury Vapor Removal
Mercury remains trapped underground within fossil fuels for hundreds of millions of years. However, when coal and oil are burned, mercury is released into the atmosphere, posing serious environmental and health risks. Coal-based electricity generation is a significant source of mercury vapor emissions, and due to its Neurotoxicity, Mercury can easily cross the blood-brain barrier, leading to severe health concerns.
Activated carbon is widely used in fluorescent light recycling and coal-fired power plants to capture mercury emissions from exhaust air streams effectively. Additionally, mercury is released into the gas phase during the roasting of gold ores and concentrates, requiring efficient capture and control.
Haycarb has developed advanced impregnated and non-impregnated granular activated carbon (GAC) and powdered activated carbon (PAC) products to address these challenges and meet the growing global demand for specialized carbon solutions. These high-performance carbons effectively control mercury vapor in various industrial applications, ensuring compliance with stringent mercury and air toxins regulations.
Flue Gas Treatment
Flue gas emissions from incinerator systems that dispose of municipal solid waste, medical and clinical waste, and industrial and hazardous waste are increasing worldwide. These emissions mainly consist of dioxins, furans, volatile gases, mercury vapor, and other heavy metals in trace amounts, which pose serious threats to public health if not adequately treated.
Haycarb offers comprehensive solutions to purify flue gas emissions by effectively removing low concentrations of toxic dioxins, mercury, and other trace elements.
Our specially processed powdered activated carbons (PAC) and granular activated carbons (GAC) offer optimal pore size distributions and superior adsorption capabilities. They are a cost-effective, user-friendly technology for controlling emissions in both existing and new flue gas treatment systems.
Industrial Waste Gases
Most industrial processes release toxic fumes and hazardous gases that must be captured and removed. Depending on industry requirements, Haycarb offers a variety of activated carbons, including standard, impregnated, and extruded pellet carbon, designed to treat a range of industrial waste gases that comply with strict environmental standards and regulations.
Our products effectively eliminate acid gases, including Hydrogen Sulfide (H2S), Sulfur Dioxide (SO2), Ammonia (NH3), Chlorine (Cl2), total Hydrocarbons (THC), and volatile organic compounds (VOCs) such as chlorobenzene, acrylonitrile, formaldehyde, styrene polymer, triphenyl phosphate, non-methyl hydrocarbons (NMHC), phenols, and bisphenol A (BPA). Our product solutions can be utilized in a multi-stage approach to treat the gas flow.
Control Room Corrosive Contaminant Removal
The inlet air in control rooms and other enclosed industrial spaces where corrosive gases such as hydrogen sulfide (H2S), sulfur dioxide (SO2), chlorine (Cl2), and hydrogen chloride (HCl) are present, can harm sensitive electronic equipment and pose health risks, making their removal crucial in controlled environments. Haycarb’s granular activated carbon (GAC) and extruded pellet activated carbon products are specifically engineered to remove these corrosive contaminants in control rooms and clean rooms in the electronics and semiconductor industries.
Industrial Carbon Dioxide (CO2) Purification
When extracted as a raw liquid from natural underground wells, Carbon Dioxide (COâ‚‚) often contains various impurities, including sulfur compounds such as Hydrogen Sulfide (Hâ‚‚S) and mercaptans, as well as Nitrogen Oxides (Nâ‚‚O) and Hydrocarbons.
To purify raw carbon dioxide, a multi-stage process is employed using Scrubbers and adsorption columns to remove major contaminants, followed by distillation techniques to further refine the gas and finally activated carbon or molecular sieves to eliminate any remaining trace impurities, ensuring high-purity carbon dioxide.
Haycarb’s activated carbon solutions are designed with an optimal pore structure, allowing for efficient and rapid adsorption of contaminants in carbon dioxide purification systems. Our tailored solutions effectively remove impurities, ensuring high-quality purified carbon dioxide that meets industry standards.
Carbonated Beverage Industry
Carbon dioxide (COâ‚‚) dissolves in water to form carbonic acid, creating fine bubbles that enhance the flavor, aroma, and freshness of carbonated beverages and beer. However, COâ‚‚ used in these processes often contains impurities such as volatile organic compounds (VOCs), hydrocarbons, and sulfur compounds, which must be removed to ensure product quality.
Impurities are introduced during COâ‚‚ generation from fuel combustion and fermentation processes, making purification essential. Activated carbon is highly effective in eliminating these contaminants, ensuring high-purity COâ‚‚ for beverage applications.
Haycarb provides advanced activated carbon solutions for purifying carbon dioxide generated during beer brewing and for COâ‚‚ introduced into beer and other carbonated beverages during production. Our activated carbon ensures the highest purity standards, preserving the desired taste, freshness, and overall quality of the final product.
Hydrogen Sulfide (H2S) Removal
Over the years, nuisance odors from sewage treatment plants, primarily caused by hydrogen sulfide and organic sulfur compounds, have become a significant concern. These gases are highly toxic and corrosive and can harm health and the environment. Therefore, removing these gases from industrial air streams before release is essential.
Haycarb offers a range of impregnated and extruded activated carbons specifically designed for sewage air treatment. These products effectively eliminate odorous gases commonly released in pumping stations, primary clarifiers, and filter press rooms within sewage treatment plants.
Circulation Air Filters
Activated carbon is highly effective at adsorbing odors from the air, including volatile organic compounds (VOCs), formaldehyde, hydrogen sulfide (H2S), sulfur dioxide (SO2), chlorine (Cl2), and ammonia (NH3). Thus, it is an excellent purification solution for homes, offices, and industrial environments.
Haycarb offers a diverse range of air treatment carbons tailored for fresh and recirculated air, specifically addressing odor control and the removal of both organic and inorganic contaminants. Our activated carbon products are ideal for general ventilation systems and air conditioning in large facilities, underground stations, underwater recreational areas, aircraft, submarines, and laboratories. They are also crucial for purifying inlet air in control rooms and other enclosed industrial spaces where corrosive gases, such as sulfur dioxide, could damage sensitive electronic equipment and pose health risks.
Air Filters for Appliances
Many types of equipment use air filters to eliminate volatile organic compounds (VOCs), acid gases, ammoniacal gases, and other contaminants from gas streams.
Haycarb offers a wide range of products designed for odor removal, organic adsorption, and toxin extraction in various applications, including kitchen hoods, refrigerators, vacuum cleaners, and photocopiers for both industrial and home air purification.
Alongside our standard activated carbon, granular activated carbon (GAC), and impregnated activated carbon, we offer specialized extruded carbons with high adsorption capacity in various particle size distributions to meet different pressure drop requirements.
Compressed Air
Compressed air, often called the “fourth utility,” can carry various contaminants, including dust and oil particles. Activated carbon is highly effective at adsorbing organic oil vapors and is an ideal solution for purifying compressed air. Haycarb provides granular activated carbon (GAC) and extruded pellet activated carbon, both featuring a large surface area for efficient adsorption. The particle size plays a key role in effectively regulating pressure within the system.
Furthermore, the superior adsorption capabilities of Haycarb activated carbon enable it to eliminate other micro-contaminants in compressed air, making it a highly effective medium for compressed air purification.
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