Industrial processes release toxic fumes and hazardous gases which need to be captured and removed. Haycarb offers a range of Activated Carbon products for the treatment of flue gases, removal of Mercury vapor and treatment of other industrial waste gases to meet stringent environmental regulations and other control parameters. Our tailor-made products for the removal of specific contaminants in purifying the exhaust air stream with carefully controlled particle size, superior adsorption characteristics, specialized surface modifications and impregnations deliver superior performance in comparison to other purification solutions available.
IA SERIES
PRODUCTS
INDUSTRIAL AIR & GAS TREATMENT
MERCURY VAPOR REMOVAL
Globally the main source of electrical power generation is coal-based power plants which release the harmful Mercury vapor into the environment due to trace amount of Mercury available in coal. Mercury is a neurotoxic heavy metal that pose a risk to the public as well as to the environmental health. Haycarb Activated Carbon products are widely used in USA and around the world in Coal based power plants to minimize the emission of Mercury in the effluent air steams while meeting the strict industry standards as well as mandatory environmental regulations.
FLUE GAS TREATMENT
Flue gas emissions from incinerator systems utilized for disposing of municipal solid waste, medical and clinical wastes, fluorescent light recycling and industrial and hazardous waste are on the rise globally. Emissions from these incinerator systems (primarily Dioxins and Furans, as well as volatile Mercury and other heavy metals), if left untreated, pose a serious threat to public health. Haycarb offers total purification solutions for the treatment of flue gas emissions tailor made to remove low concentrations of toxic Dioxin, Mercury and other trace elements.
Our specially processed powdered Activated Carbons (PAC) with optimum pore size distributions and superior adsorption features is a simple, economical and user-friendly technology to control emissions in existing as well as new flue gas treatment systems. The process yields an efficiency rate of over 99.9% for Dioxin removal and 98% for Mercury. Our service package not only supplies Carbons with effective adsorption of the contaminant molecules to meet stringent regulatory requirements but also includes engineering and technical assistance to address the total system operations.
INDUSTRIAL WASTE GASES
Haycarb Activated Carbon effectively remove a wide range of contaminants from industrial air emissions facilitating treatment of the total flow or removal of specific contaminants as part of a multi-stage approach to effluent treatment. Our products effectively remove Total Hydrocarbons (THC), Volatile Organic Compounds (VOCs) such as Chlorobenzene, Acrylonitrile, Styrene Polymer, BAPP and Tri Phenyl Phosphate as the major constituents, Non-Methyl Hydrocarbons (NMHC) and Phenols and Bis-Phenol A (BPA) to meet stringent environmental regulations.
Considering the practical difficulty in identifying the components in industrial gas streams we offer both multi-component adsorption solutions as well as pilot trials at customer plants for new processes to help reconfirm estimations to determine the mass transfer zone curve and saturation capacity for the total gas stream at the breakthrough level of a single constituent in multi-constituent gas flow streams.
SEWAGE AIR TREATMENT
Over the years, nuisance odors produced in sewage treatment plants caused mainly by Hydrogen Sulfide and organic Sulfur components have become a major concern. These gases, due to high toxicity, corrosiveness, and other adverse effects on health and environment are essential to be removed from air prior to releasing to the environment. Haycarb sewage air treatment Carbon have been designed to remove these highly malodorous and pungent odors released in pumping stations, primary clarifiers and filter press rooms of sewage treatment plants.
Our Carbon is manufactured using a proprietary process that ensures the best Hydrogen Sulfide removal capacity at different process conditions while eliminating the risk of bed fire caused by heat released during chemisorption. Unlike competitor products, Haycarb carbon will not disintegrate in wet conditions and therefore is a better suited choice for sewage treatment applications. The use of coconut shell Carbon further increase capacity to also adsorb organic compounds. This product is therefore an economical and safe solution to eliminate these nuisance odors and can be customized to ensure a best fit solution for you.
CONTROL ROOM CORROSIVE CONTAMINANT REMOVAL
Haycarb Activated Carbon products also focus on corrosive contaminant removal applications in control rooms. In both granular and extruded forms, our Carbons are used to treat inlet air in control rooms and other enclosed areas in industries where there is potential contamination of the air by corrosive gasses such as Sulfur Dioxide. These gasses can affect sensitive electronic equipment and pose a health hazard and hence need to be removed from the air streams opened to such controlled environments. We also offer specialized products developed through rigorous surface modifications for control room corrosive contaminants removal which are industry recognized for superior adsorption and effective scavenging of contaminant air particles.
CIRCULATION AIR FILTERS
Haycarb supplies a diverse array of air treatment Carbons for treatment of fresh and re-circulated air for odor control and removal of organic and inorganic contaminants. Our Activated Carbon products are ideal for use in general ventilation systems or air conditioning in large complexes, underground stations, underwater recreational areas, aircraft, submarine air filtration, and in laboratories. Inlet air in control rooms and other enclosed areas in industries where there is potential contamination of the air by corrosive gases such as Sulfur Dioxide that can affect sensitive electronic equipment while accumulation of which can be a health hazard also calls for Haycarb Carbons as a purification solution.
We provide a tried-and-tested range of products for air treatment in libraries, museums and archives where the main contaminants Formaldehyde and acid gasses (Hydrogen Sulfide and Sulfur Dioxide) are removed from the air streams. We also offer products for the purification of acidic gases mainly from vehicular pollution that finds its way into enclosed sensitive areas such as libraries and museums, where it accelerates the oxidation process causing damage to books and artifacts. In light of these specific application requirements, Haycarb has developed a range of Carbons supported by a very strong engineering and R&D arm to meet the exact requirements of our customers.
PRESSURE SWING ADSORPTION
Pressure swing adsorption technology is used to separate individual gases from a mixture under pressure considering the affinity of a gas species to an adsorbent material and its molecular characteristics. Haycarb Activated Carbon products have proven to be ideal adsorbents for this application with very high surface areas ensuring high adsorption capacities and selective adsorption and desorption capabilities at different pressures. Our premium products of this range are used in pressure swing applications in large scale commercial synthesis of Hydrogen for removing Carbon Dioxide, in oil refineries for the removal of Hydrogen Sulfide, to separate Nitrogen from Methane gas in Methane gas processing plants and in the production of Ammonia.
COMPRESSED AIR
Compressed air, often used as the fourth type of utility carries contaminants molecules including oil particles. Activated Carbon filters is among the filtration technologies used in purifying compressed air/gas. Haycarb Activated Carbon Air series offers tailor made products for this application. Our products precision designed to scavenge and remove contaminant oil vapors providing the ultimate protection against oil contamination. In addition, the superior adsorption capabilities of Haycarb Activated Carbon allow removal of other micro contaminants present in compressed air proving to be the most effective and efficient adsorption filter medium for compressed air purification.
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